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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Incident Investigation and Learning | 10-15% | - Lessons Learned and Knowledge Management - Trending and Performance Metrics - Root Cause Analysis Methods - Incident Classification and Severity - Investigation Report Development |
| Risk Assessment and Analysis | 20-25% | - Hazard Identification (HAZID) - Fault Tree Analysis (FTA) - Layer of Protection Analysis (LOPA) - Quantitative Risk Assessment (QRA) - Bow-Tie Analysis - Hazard and Operability Analysis (HAZOP) - Event Tree Analysis (ETA) |
| Management of Change (MOC) | 8-12% | - Personnel and Organizational Changes - Technical Review and Risk Assessment - MOC Process Requirements - Temporary vs. Permanent Changes |
| Emergency Planning and Response | 5-10% | - Inherently Safer Design Principles - Emergency Response Planning - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers |
| Operating Procedures and Practices | 10-15% | - Safe Work Practices - Operations Training and Competency - Standard Operating Procedures (SOPs) - Permit-to-Work Systems - Startup and Shutdown Procedures |
| Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - EPA RMP Regulations - International Process Safety Standards - OSHA PSM Requirements - Compliance Verification Methods |
| Process Safety Engineering Fundamentals | 15-20% | - Equipment Design and Integrity - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards |
| Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Continuous Improvement Frameworks - Policy and Strategic Planning - Elements of PSM Systems |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. The maintenance department intends to repair a leaking pipe by applying a temporary leak repair fixture (pipe clamp). What should be considered when designing the proposed pipe clamp? (Select all that apply)
A) Weight of the pipe clamp
B) Viscosity of the material within the pipe
C) Corrosive properties of materials within the pipe
D) Operating pressure within the pipe
2. As the temperature increases, the upper and lower flammability limits change in the following fashion:
A) The upper limit increases and the lower limit increases
B) The upper limit decreases and the lower limit increases
C) The upper limit decreases and the lower limit decreases
D) The upper limit increases and the lower limit decreases
3. A company has done a statistical/metric study on root causes of incidents over the last dozen years. It shows a steady, marked increase in the number of incidents with root cause being insufficient operator knowledge of the process. Which two of the following statements are most reasonable?
A) Facility audits are not detecting the issue
B) The company's process safety competency could be deteriorating
C) The incident investigation element is clearly deficient
D) Better writing of operating procedures will compensate for insufficient process knowledge by the operators
E) The company's training program might need improvement
4. When you comply with applicable regulatory standards you can be confident your plant is safe to operate.
True or False?
A) True
B) False
5. Which of the following would be most effective as a leading metric for a Management of Change program?
A) Number (or percent) of overdue inspection, testing, and preventative maintenance tasks
B) Percentage of work orders/requests which were misclassified as replacement-in-kind
C) Number of metrics for which data are collected
D) Percentage of procedures revalidated per schedule/plan/period
Solutions:
| Question # 1 Answer: C,D | Question # 2 Answer: D | Question # 3 Answer: B,E | Question # 4 Answer: B | Question # 5 Answer: B |



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