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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Risk Assessment and Analysis | 20-25% | - Fault Tree Analysis (FTA) - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) - Hazard and Operability Analysis (HAZOP) - Hazard Identification (HAZID) - Layer of Protection Analysis (LOPA) - Bow-Tie Analysis |
| Management of Change (MOC) | 8-12% | - MOC Process Requirements - Temporary vs. Permanent Changes - Personnel and Organizational Changes - Technical Review and Risk Assessment |
| Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - Compliance Verification Methods - EPA RMP Regulations - International Process Safety Standards - OSHA PSM Requirements |
| Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers - Emergency Response Planning - Inherently Safer Design Principles |
| Process Safety Engineering Fundamentals | 15-20% | - Toxicology and Exposure Assessment - Fire and Explosion Dynamics - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards - Equipment Design and Integrity |
| Operating Procedures and Practices | 10-15% | - Safe Work Practices - Standard Operating Procedures (SOPs) - Permit-to-Work Systems - Operations Training and Competency - Startup and Shutdown Procedures |
| Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Lessons Learned and Knowledge Management - Trending and Performance Metrics - Investigation Report Development - Root Cause Analysis Methods |
| Process Safety Management Systems | 15-20% | - Continuous Improvement Frameworks - Elements of PSM Systems - Policy and Strategic Planning - Management Leadership and Commitment |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. Management of Change review should be done: (select all that apply)
A) For process related changes
B) To confirm operational readiness
C) For replacement in kind
D) To evaluate compliance with safe work practices
E) Throughout the process lifecycle
2. Which of the following is generally a disadvantage of a rupture disc vs a relief valve?
A) Is relatively more susceptible to damage during installation
B) Less expensive way to achieve corrosion resistance
C) Protect against rapid pressure rise caused by heat exchanger tube ruptures or internal deflagrations
D) Reduced fugitive emissions - no simmering or leakage prior to bursting
3. The following groups may provide information required for the Process Knowledge Management element (select all that apply)
A) External engineering firms
B) Local emergency responders
C) Process equipment vendors
D) Corporate research and development function
4. Which of the following statements apply to the purpose of an incident investigation? (Select all that apply)
A) To determine who should be disciplined for causing the event
B) To prevent reoccurrence of the same or similar process safety incidents
C) To document all injuries as process safety incidents
D) To help continually improve the process safety management efforts
5. Individuals presenting information on a Risk Based Process Safety element during a Management Review are expected to: (select all that apply)
A) Identify accident root causes
B) Offer potential improvement opportunities for the element, where warranted
C) Present performance metrics for the element
D) Conduct annual certification of operating procedures
E) Answer questions about the implementation of the element
Solutions:
| Question # 1 Answer: A,E | Question # 2 Answer: A | Question # 3 Answer: A,C,D | Question # 4 Answer: B,D | Question # 5 Answer: B,C,E |



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